3500 Engines Turbocharger - Assemble - Type 1 Caterpillar


Turbocharger - Assemble - Type 1
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1.1. Assembly Procedure

Assembly Procedure


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.



NOTICE

Compressor housing must go straight on the turbocharger assembly without tilting. Tilting may cause compressor blade to tip, or the compressor shaft can be damaged.


  1. Put an alignment mark on the new turbocharger cartridge in the same location as the old turbocharger cartridge.


    Illustration 1g01117601

  2. Align the marks and connect compressor housing (1) to turbocharger cartridge (3). Install clamp assembly (2) and tighten to a torque of 14 ± 1 N·m (10 ± 1 lb ft). Tap the clamp assembly lightly with a hammer. Tighten the clamp assembly again to a torque of 14 ± 1 N·m (10 ± 1 lb ft).

  3. Rotate the turbocharger cartridge in order to ensure that the turbocharger cartridge does not contact the compressor housing.

  4. Align the marks and connect turbine housing (5) onto turbocharger cartridge (3). Install clamp assembly (4) and tighten to a torque of 14 ± 1 N·m (10 ± 1 lb ft). Tap the clamp assembly lightly with a hammer. Tighten the clamp assembly again to a torque of 14 ± 1 N·m (10 ± 1 lb ft).

  5. Rotate the turbocharger cartridge in order to ensure that the turbocharger cartridge does not contact the turbine housing.

End By:

  1. Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".

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