Crankshaft - Remove
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C15 and C18 Engines for Caterpillar Built Machines
[RENR8261]
C15 and C18 Engines for Caterpillar Built Machines
Pistons and Connecting Rods - Install
C15 and C18 Engines for Caterpillar Built Machines
Crankshaft - Install
BASIC ENGINE
CRANKSHAFT GP
3408E and 3412E Engines for Caterpillar Built Machines
Bearing Clearance - Check
C15 and C18 Generator Set Engines
Crankshaft Rear Seal - Install
C15 and C18 Engines for Caterpillar Built Machines
Crankshaft Front Seal - Remove
C15 and C18 Engines for Caterpillar Built Machines
Crankshaft Front Seal - Install
C15 and C18 Engines for Caterpillar Built Machines
Crankshaft - Remove
C15 and C18 Engines for Caterpillar Built Machines
Crankshaft - Install
C15 and C18 Engines for Caterpillar Built Machines
Crankshaft Rear Seal - Remove
1.1. Removal Procedure
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Required Tools | |||
---|---|---|---|
Tool | Part Number | Part Description | Qty |
A | 138-7575 | Link Bracket | 2 |
B | 1H-3110 | Bearing Puller | 1 |
8B-7560 | Step Plate | 1 | |
9U-6600 | Hand Hydraulic Pump | 1 | |
1H-3108 | Push-Puller Leg | 2 | |
1H-3107 | Bearing Puller | 1 | |
3H-0468 | Puller Plate | 5 | |
3H-0465 | Push-Puller Plate | 2 | |
1P-0820 | Hydraulic Puller | 1 | |
5B-0637 | Nut | 1 | |
8S-6586 | Forcing Screw | 1 | |
C | 5P-0944 | Dowel Puller Group | 1 |
5P-0939 | Dowel Extractor | 1 |
Start By:
- Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Remove".
- Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing - Remove and Install".
- Remove the piston cooling jets. Refer to Disassembly and Assembly, "Piston Cooling Jets - Remove and Install".
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Check the main bearing caps for identification for the location and the direction in the cylinder block. The identification marks on the main bearing caps must be installed in the same direction prior to removal.
- Check the connecting rod and the connecting rod bearing caps for identification and the location in the cylinder block.
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Illustration 1 g01017945 - Remove bolts (1). Remove connecting rod bearing caps (2).
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Illustration 2 g01116781 - Remove bolts (3). Remove main bearing caps (4).
- Install Tooling (A) and a suitable lifting device on each end of crankshaft (5). The weight of crankshaft (5) is approximately
177 kg (390 lb) . - Remove crankshaft (5) from the cylinder block.
- Remove the thrust plates from each side of the No. 4 main bearing.
- Remove the lower main bearings from the main bearing caps. Remove the upper main bearings from the cylinder block.
Note: Mark the used main bearings or identify the used main bearings for installation if the main bearings will be used again.
Show/hide tableIllustration 3 g00996556 - Use Tooling (B) to remove crankshaft gear (6) from crankshaft (5).
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Illustration 4 g01056151 - If necessary, use Tooling (C) to remove dowel (7) and dowel (8) from crankshaft (5).
Information System:
3508B, 3512B and 3516B Generator Set Engines
Turbocharger - Remove
C15 and C18 Engines for Caterpillar Built Machines
Pistons and Connecting Rods - Install
120M, 12M, 140, 140M, 150, 14M, 160M, 160 and 16M Motor Graders Secondary Steering System
Operational Checks
C9 Marine Generator Set
Fuel System Secondary Filter - Replace
3412E Petroleum Engine
General Information
C15 and C18 Engines for Caterpillar Built Machines
Pistons and Connecting Rods - Remove
C15 and C18 Engines for Caterpillar Built Machines
Camshaft - Install
C15 and C18 Engines for Caterpillar Built Machines
Camshaft - Remove
C15 and C18 Tier 4 Final Engines
Cooling System - Check - Overheating
C15 and C18 Engines for Caterpillar Built Machines
Rocker Arm and Shaft - Remove
C3.3 and C4.4 Generator Sets
Fuel System Primary Filter/Water Separator - Drain
C-10 Petroleum Engine
Valve Mechanism Cover
C15 and C18 Engines for Caterpillar Built Machines
Crankshaft - Install
3508B, 3512B and 3516B Generator Set Engines
Turbocharger - Install
Installation Procedures for the 259-4020 Voltage Regulator Assembly (for use with Caterpillar Power Modules Equipped with Legacy Switchgear that Utilize the 131-5374 Annunciator Module Control Group ){4467}
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines
Diagnostic Capabilities
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines
J1939 Bridge
3508C, 3512C and 3516C Marine Engines
Water Temperature Regulators - Remove
3508C, 3512C and 3516C Marine Engines
Water Temperature Regulators - Install
120M, 12M, 140, 140M, 150, 14M, 160M, 160 and 16M Motor Graders Secondary Steering System
Relief Valve (Secondary Steering) - Test
349F and 352F Excavators
Swing Drive Oil - Change
PL1000E Communication ECM
Electrical Connector - Inspect
C15 and C18 Engines for Caterpillar Built Machines
Electric Starting Motor - Remove and Install
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines
Electronic Control Module (ECM) - Configure