C12 Marine Engines Crankshaft Gear - Remove and Install Caterpillar


Crankshaft Gear - Remove and Install
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1.1. Removal Procedure
2.1. Installation Procedure

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     1U-6400     Three Jaw Puller     1    

Start By:

  1. Remove the crankshaft. Refer to Disassembly and Assembly, "Crankshaft - Remove".



    Illustration 1g01022856

  1. Use Tooling (A) in order to remove crankshaft gear (2) from crankshaft (1) .

  1. Remove drive pin (3) .

Installation Procedure

Table 2
Required Tools    
Tool     Part Number     Part Description     Qty    
B     6V-2098     Press Sleeve     1    
C     8H-8581     Gauge     1    



    Illustration 2g01066237

  1. Install drive pin (3) .

    ------ WARNING! ------

    Always wear protective gloves when handling parts that have been heated.

    ----------------------

  1. Raise the temperature of crankshaft gear (2) .

  1. Install crankshaft gear (2) on the end of crankshaft (1). Ensure that the slot in crankshaft gear (2) is aligned with drive pin (3) .



    Illustration 3g01066239

  1. Use Tooling (B) in order to seat crankshaft gear (2) against the shoulder of crankshaft (1) .

  1. Use Tooling (C) in order to ensure that crankshaft gear (2) is seated against the shoulder on the crankshaft.

    Note: Check the crankshaft gear in three places with Tooling (C) .

End By: Install the crankshaft. Refer to Disassembly and Assembly, "Crankshaft - Install".

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