XQC1600 Power Module Setup Caterpillar


Setup
`
1.1. Power Module Ground
2.1. Handling
3.1. Exhaust Stack

Power Module Ground

------ WARNING! ------

The Power Module must be properly grounded to prevent accidental injury or death from electrocution.


The switchgear in the power module controls the connection of the generator set to the electric system. The generator frame is grounded to the frame of the floor-standing switchgear. The switchgear must be connected to an earth ground at the site while the power module is operated. This earth ground consists of a ground strap from the ground bar at the switchgear to a ground stake. Consult local wiring codes in order to find the correct cable size and stake material for the appropriate electric load.

When several generators are operating in parallel, connecting all neutral bus bars can result in current circulating through the neutral connections. See this Operation and Maintenance Manual, "Generator Lead Connections" for further information.

Handling

------ DANGER! ------

Improper handling of the equipment may result in personal injury or death or damage to the equipment. Handle with care and move the equipment slowly. Ensure that the equipment is not handled in a rough manner. Bodily contact with electrical potential will cause personal injury or death.


  1. After the power module has been inspected, determine whether the shipment is complete. Determine whether the shipment is correct.

  2. Handle the power module with care. Rough handling may damage internal components and to external components.

  3. Avoid scratching or marring of the finish of the power module container. Imperfections in the finish will allow rusting to begin.

  4. When you ship the power module, the generator circuit breaker must be in the CONNECTED position.

Exhaust Stack

This unit has an exhaust stack that may be stored inside the enclosure when the unit is being shipped. The exhaust stack must be assembled as described in the following procedure, prior to using the unit.



    Illustration 1g03653913
    exhaust stack in stored position


    Illustration 2g03653915
    exhaust stack in process of assembly
    (1) inner stack
    (2) outer stack


    Illustration 3g03654170
    (3) inner stack gasket
    (4) outer stack gasket

  1. Assemble the inner stack (1), and inner stack gasket first (3).

  2. Lift the outer stack (2) over the inner stack and assemble to the roof with outer stack gasket (4).

Information System:

C280-08 Marine Engine Exhaust Outlet Nitrogen Oxide Sensor - Replace
XQC1600 Power Module Fuel Related Components in Cold Weather
XQC1600 Power Module Generator Operation
2014/05/20 An Improved Water Pump Seal Assembly Is Used on Certain Commercial Engines {1361, 7555}
C280-08 Marine Engine Symbols
374F Excavator Machine System Cab
374F Excavator Machine System Air Cleaner
2013/10/31 Top End and Major Engine Overhaul Foundational Kits Are Available for 3512 Petroleum Engines {1000}
2013/10/31 Major Engine Overhaul Foundational Kits Are Available for 3406 Marine Engines {1000}
EMCP4.1/EMCP4.2 Integrated Voltage Regulator Connections
2015/01/30 New Oil Temperature Sensor and Harness Are Used On Certain 3500B and 3500C Engines {1408, 1929}
14L Motor Grader Machine Systems Cab - Remove
2013/10/29 The Clamp Assembly for Muffler Has Been Improved On Certain C Series and D Series Excavators {1062}
2013/11/04 A New Water Pump Seal is Used on Certain C18 Marine Engines Equipped with the Bronze Impeller Auxiliary Pump {1361}
SCR Retrofit Aftertreatment General Information
Jacket Water Heater Group Parts List For Certain 3500 Engines{1383}
770G and 772G Off-Highway Truck Systems Pump and Motor (Parking Brake Release, Secondary Steering)
Selective Catalytic Reduction Retrofit Aftertreatment General Information
C4.4 Industrial Engine Coolant Level - Check
C4.4 Industrial Engine Engine Air Cleaner Element (Dual Element/Canister Type) - Clean/Replace - If Equipped
C280-12 Marine Engine Product Storage
C280-08 Marine Engine Alarms and Shutoffs
C280-08 Marine Engine Before Starting Engine
C280-08 Marine Engine Burn Prevention