Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed. The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, and filters. The user is also responsible for the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components. Use fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance. Before each consecutive interval is performed, all maintenance from the previous interval must be performed.
When Required
Aftercooler Core - Clean/TestAftercooler Core - Inspect
Battery - Replace
Battery or Battery Cable - Disconnect
Coolant - Change
Coolant Extender (ELC) - Add
Engine - Clean
Engine Oil Level Gauge - Calibrate
Engine Oil and Filter - Change
Engine Storage Procedure - Check
Fuel System - Prime
Heat Exchanger - Clean/Test
Heat Exchanger - Inspect
Maintenance Recommendations
Sea Water Strainer - Clean/Inspect
Daily
Coolant Level - CheckEngine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Walk-Around Inspection
Every 50 Service Hours or Weekly
Aftercooler Condensate Drain Valve - Inspect/CleanEngine Cooling System Corrosion Protection System - Inspect
Sea Water Strainer - Clean/Inspect
Every 250 Service Hours
Battery Electrolyte Level - CheckBelts - Inspect/Adjust/Replace
Coolant Sample (Level 1) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Oil Sample - Obtain
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace
Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)
Coolant Sample (Level 2) - ObtainEngine Valve Lash - Check
Engine Valve Rotators - Inspect
Fuel Injector - Check
Every 500 Service Hours
Engine Crankcase Breather - CleanFuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Initial 1000 Service Hours
Aftercooler Core - InspectHeat Exchanger - Inspect
Every 1000 Service Hours
Engine Air Cleaner Element (Single Element) - Inspect/ReplaceTurbocharger - Inspect
Every 2000 Service Hours
Fumes Disposal Filter Element - ReplaceEvery 170 400 L (45 000 US gal) of Fuel or 3000 Service Hours
Auxiliary Water Pump (Bronze Impeller) - Inspect/ReplaceEvery 3000 Service Hours
Bolts (Fuel Filter Base) - Inspect/ReplaceCoolant Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Engine Mounts - Inspect
Engine Speed/Timing Sensor - Clean/Inspect
Engine Valve Lash - Check
Engine Valve Rotators - Inspect
Fuel Injector - Check
Starting Motor - Inspect
Every 5000 Service Hours
Water Pump - InspectEvery Year
Coolant Sample (Level 2) - ObtainOverhaul (Top End)
Aftercooler Core - InspectHeat Exchanger - Inspect
Maintenance Recommendations
Oil Cooler Core - Check/Clean/Test
Overhaul (Top End)