C280-08 Marine Engine Maintenance Interval Schedule Caterpillar


Maintenance Interval Schedule
`

Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed. The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids, and filters. The user is also responsible for the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components. Use fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance. Before each consecutive interval is performed, all maintenance from the previous interval must be performed.

When Required

Catalyst (SCR) - Replace
Centrifugal Oil Filter - Inspect
Coolant Extender (ELC) - Add
Diesel Exhaust Fluid Pump - Replace
Engine Air Cleaner Element (Single Element) - Inspect/Replace
Engine Crankcase Breather - Clean
Engine Oil - Change
Engine Oil Filter - Change
Fuel Analysis - Obtain
Fuel System - Prime
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Metal Particle Detector - Inspect/Clean
Overhaul (Major)
Overhaul (Top End)
Overhaul Considerations
Sea Water Strainer - Clean/Inspect
Zinc Rods - Inspect/Replace

Every Service Hour

Trend Data - Record

Daily

Air Starting Motor Lubricator Oil Level - Check
Air Tank Moisture and Sediment - Drain
Control Panel - Inspect/Test
Coolant Level - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Fuel Tank Water and Sediment - Drain
Transmission Oil Level - Check
Walk-Around Inspection

Every Week

Jacket Water Heater - Check

Every 50 Service Hours or Weekly

Sea Water Strainer - Clean/Inspect

Every 250 Service Hours

Coolant Sample (Level 1) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add

Every 250 Service Hours or 6 Weeks

Air Shutoff - Test
Engine Oil Sample - Obtain
Oil Mist Detector - Check

Every 500 Service Hours or 3 Months

Engine Mounts - Inspect
Engine Protective Devices - Check

Initial 6 Months

Filter Screen (Air) - Clean/Replace
Filter Screen (DEF) - Clean/Replace

Every 6 Months

Diesel Exhaust Fluid Nozzle - Inspect/Clean

Initial 1000 Service Hours or 6 Months

Engine Valve Rotators - Inspect

Every 1000 Service Hours or 6 Months

Barring Device - Lubricate
Coolant Sample (Level 2) - Obtain
Engine Oil Filter - Change
Exhaust Piping - Check
Filter Screen (DEF) - Clean/Replace
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Prelube Pump - Lubricate
Speed Sensor - Clean/Inspect

Every 1000 Service Hours or 1 Year

Filter Screen (Air) - Clean/Replace

Every 2000 Service Hours

Air Starting Motor Lubricator Bowl - Clean

Every 2000 Service Hours or 1 Year

Aftercooler Condensation - Drain
Engine Valve Lash and Bridge - Check
Engine Valve Rotators - Inspect

Every 4000 Service Hours or 1 Year

Aftercooler Core - Clean/Test
Coolant Temperature Regulator - Replace
Starting Motor - Inspect

Every 4500 Service Hours

Exhaust Inlet Nitrogen Oxide Sensor - Replace
Exhaust Outlet Nitrogen Oxide Sensor - Replace

Every 8000 Service Hours or 3 Years

Camshaft Roller Followers - Inspect
Coolant (DEAC) - Change
Crankshaft Vibration Damper - Inspect
Driven Equipment - Check
Engine Oil Temperature Regulator - Replace
Turbocharger - Inspect
Water Pump - Inspect

Every 16 000 Service Hours or 6 Years

Coolant (ELC) - Change

Information System:

C15 Petroleum Engine Coolant Sample (Level 1) - Obtain
C8.7 Marine Engine Product Storage
CRB Valve Spring Testers 8S-2263 and 4C-9496{0374, 0599, 0700, 0701, 1108}
C15 Petroleum Engine Fluid Recommendations
C15 Petroleum Engine Refill Capacities
Using the 242-3980 Piston Groove Gauge on 3500A and B Engines with Monotherm Pistons using the 329-2630 and 329-2631 Piston Groove Gauges on 3500B Engines with Monotherm Pistons{0374, 0599, 0700, 0701, 0705}
C15 Petroleum Engine Monitoring System
UPS 750 Uninterruptible Power Supply Abbreviations and Acronyms
C15 Petroleum Engine Gauges and Indicators
C11 and C13 Engines for Caterpillar Built Machines Finding Top Center Position for No. 1 Piston
374F and 390F Excavators and 390F MHPU Mobile Hydraulic Power Unit Sensor Supply - Test
3512E Tier 4 Final Engines for Land Electric Drilling Fuel Temperature Is High
C13 and C15 Generator Sets Electronic Modular Control Panel 4 (EMCP 4)
2013/11/13 New Terminal Block Labels for the AC/DC Control Boxes and Wall Mount Panels on Global Design Generator {1408, 4490, 7451}
C280-08 Marine Engine Model View Illustrations
C280-08 Marine Engine Safety Messages
Removal Procedures for Diesel Exhaust Fluid (DEF) Connectors {108K}
Installation Procedure for Product Link PL421 Retrofit {7606}
2013/10/10 An Improved Bearing Setting Procedure for Transfer Gears is Now Used on Certain CX31-P600 Petroleum Transmissions {3159}
C280-08 Marine Engine Product Description
C280-08 Marine Engine Product Lifting
C280-08 Marine Engine Refill Capacities
C280-08 Marine Engine Fluid Recommendations
C15 Petroleum Engine Product Description