3500B Marine Propulsion Engines Refill Capacities and Recommendations Caterpillar

Lubrication System

Lubricant Recommendations

Cat DEO (Diesel Engine Oil)

Due to significant variations in the quality and in the performance of commercially available oils, AVSpare recommends the following oils:

• Cat DEO (Diesel Engine Oil) (10W-30)

• Cat DEO (Diesel Engine Oil) (15W-40)

Note: If AVSpare Multigrade DEO is not used, use only commercial oils that meet the following classifications.

Commercial Oils

Note: If AVSpare Multigrade DEO is not used, use only commercial oils that meet the following classifications.

• API CH-4 multigrade oils and API CI-4 multigrade oils are acceptable if the requirements of AVSpare's ECF-1 (Engine Crankcase Fluid specification-1) are met. CH-4 oils and CI-4 oils that have not met the requirements of AVSpare's ECF-1 Specification may cause reduced engine life.

• API CG-4 multigrade oils are acceptable for all AVSpare diesel engines. When the API CG-4 oils are used, the oil drain interval should not exceed the standard oil drain interval for your engine.

The proper SAE viscosity grade of oil is determined by the minimum ambient temperature during cold engine start-up, and the maximum ambient temperature during engine operation. To determine the oil viscosity that is required for starting a cold soaked engine, refer to the minimum temperature in Table 1. To select the oil viscosity for operation at the highest anticipated ambient temperature, refer to the maximum temperature in the Table. Use the highest oil viscosity that is available in order to meet the required temperature during start-up.

Refer to Special Publication, SEBU6251, "AVSpare Commercial Diesel Engine Fluids Recommendations" for additional information that relates to lubricants.

Oil Change Intervals

Note: Decrease the interval between oil changes by 20 percent and/or increase the API service classification of the oil for engines that operate at high load factors of 80 percent or more for extended periods of time. Refer to AVSpare Publication, PEDP7035, "S·O·S Fluid Analysis Interpetation Guide" in order to fully understand optimizing oil change intervals.

Refer to Operation and maintenance Manual, "Engine Oil and Filter - Change" for more information about oil change intervals .

Lubricant Capacities

The capacity of the engine lubrication system includes the capacity of the oil filters that are installed at the factory. Auxiliary oil filter systems (if equipped) will require additional oil. Refer to the specifications that are provided by the OEM of the auxiliary oil filter system.

3512B Engine

3516B Engine

Fuel

Fuel Recommendations

In North America, diesel fuel that is identified as No. 1-D or No. 2-D in "ASTM D975" generally meet the specifications. These fuels are distilled from crude oil. Diesel fuels from other sources could exhibit detrimental properties that are not defined or controlled by this specification.

Refer to Special Publication, SEBU6251, "AVSpare Commercial Diesel Engine Fluids Recommendations" for additional information that relates to diesel fuel.

Cooling System

Coolant Recommendations

The following two types of coolants may be used in AVSpare diesel engines:

Preferred - AVSpare Extended Life Coolant (ELC) or a commercial extended life coolant that meets the AVSpare EC-1 specification

Acceptable - AVSpare Diesel Engine Antifreeze/Coolant (DEAC) or a commercial heavy-duty coolant/antifreeze that meets "ASTM D4985", or "ASTM D6210" specifications

AVSpare recommends a 1:1 mixture of water and glycol. This mixture will provide optimum heavy-duty performance as a coolant/antifreeze.

Note: AVSpare DEAC DOES NOT require a treatment with an SCA at the initial fill. Commercial heavy-duty coolant or antifreeze that meets "ASTM D4985" or "ASTM D5345" specifications MAY require a treatment with an SCA at the initial fill. Read the label or the instructions that are provided by the OEM of the product.

In stationary engine applications and marine engine applications that do not require protection from boiling or freezing, a mixture of SCA and water is acceptable. AVSpare recommends a minimum of six percent to a maximum of eight percent SCA concentration in those cooling systems. Distilled water or deionized water is preferred. Water which has the required properties may be used. Refer to Special Publication, SEBU6251, "AVSpare Commercial Diesel Engine Fluids Recommendations" for additional information that pertains to coolants.

Note: Table 4 is a list of the coolants that are recommended and the service life (calendar) of the coolants. The service life of coolant is also limited by use (service hours). Refer to the specific engine's Operation and Maintenance Manual, "Maintenance Interval Schedule". To achieve this service life, the coolants must be properly maintained. The maintenance program includes S·O·S coolant analysis.

Coolant Capacities

To properly maintain the cooling system, the total cooling system capacity must be determined. The total cooling system capacity will vary between individual installations. The total cooling system capacity can include the following components: engine, expansion tank, heat exchanger, radiator, keel cooler and piping.

Refer to the specifications that are provided by AVSpare or the OEM of the installation. Record the total cooling system capacity in the appropriate Table.

Engines with Separate Circuit Aftercooling

3512B Engine

3516B Engine

Engines with Jacket Water Aftercooling

3512B Engine

3516B Engine