INSTALLATION AND OPERATION MANUAL FOR TECJET 52 GAS REGULATI Chapter 1. General Information Caterpillar


Chapter 1. General Information
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1.1. Connections to the TecJet 52
2.1. Programmable Features
3.1. Service Tool Software

The TecJetTM 52 valve/actuator is an integrated, digitally compensated, control valve and actuator system for metering and regulating the flow of gaseous fuels. The device is designed to accept a fuel flow demand input signal. It also includes internal feedback sensors that measure fuel pressure, temperature, and valve differential pressure. Based on these sensor input signals, the device calculates and controls the valve position needed to produce a mass flow rate that matches the demanded fuel flow within the accuracy specified elsewhere in this manual.

The TecJet 52 actuator includes closed-loop position control based on an internal position sensor and the calculated position setpoint. Model-based position controller software is used to position the valve. An integrated return spring is provided in the actuator. Upon loss of power, the return spring will drive the valve to closed within 2 seconds over the fluid operating temperature range.

This manual covers the TecJet 52 Fuel Metering Valves.

The TecJet 52 valve/actuator is intended to be mounted on-engine or very close to the engine. The dominant application of the valve is fuel control for gas-fueled reciprocating engines controlled by an electronic engine control system.

Connections to the TecJet 52

The TecJet 52 has the following connections to the ECM (Engine Control Module), and the engine harness:

The TecJet 52 provides serial communications connections in the main connector for program upgrades and service tool interfacing by qualified service personnel. The service personnel will need to use an external TTL to RS-232 adaptor (Woodward P/N 1249-1039) to make communications possible.

Programmable Features

Control setup is accomplished through the use of a PC (personal computer), Woodward Service Tool software, and TTL to RS-232 adaptor. The TecJet 52 is provided pre-configured with default settings and may require additional setup. The features identified below are described in Chapter 5. Briefly, the programmable features include:

Service Tool Software

The TecJet Service Tool software is a Microsoft Windows based GUI (graphic user interface) used to configure and troubleshoot the TecJet 52. The Service Tool Software is compatible with Microsoft Windows® XP, 200, NT 4.0, Me, 98 and gives the end user the ability to:

* Configure control settings based on application requirements
* Load the configuration into the control
* Monitor control parameters
* View and reset fault conditions

Detailed descriptions of software installation are available in Chapter 5.


Figure 1-1a. TecJet 52 Outline Drawing


Figure 1-1b. TecJet 52 Outline Drawing

Information System:

INSTALLATION AND OPERATION LOAD SHARING MODULE Appendix C. - EMI Control in Electronic Governing Systems
INSTALLATION AND OPERATION LOAD SHARING MODULE Appendix B. - Guide for Handling and Protection of Electronic Controls, Printed Circuit Boards, & Modules
INSTALLATION AND OPERATION LOAD SHARING MODULE Appendix A. - LSM Control Specifications
INSTALLATION AND OPERATION LOAD SHARING MODULE Chapter 4 - Theory Of Operation
INSTALLATION AND OPERATION LOAD SHARING MODULE Chapter 3 - Setup and Calibration
INSTALLATION AND OPERATION LOAD SHARING MODULE Chapter 2 - Installation
INSTALLATION AND OPERATION LOAD SHARING MODULE Electrostatic Discharge Awareness
VISATRON OIL MIST DETECTORS VN115/87PLUS, VN116/87 PLUS, VN2 Functional test
VISATRON OIL MIST DETECTORS VN115/87PLUS, VN116/87 PLUS, VN2 Troubleshooting
VISATRON OIL MIST DETECTORS VN115/87PLUS, VN116/87 PLUS, VN2 Commissioning
VISATRON OIL MIST DETECTORS VN115/87PLUS, VN116/87 PLUS, VN2 Installation instructions
VISATRON OIL MIST DETECTORS VN115/87PLUS, VN116/87 PLUS, VN2 Introduction and functional overview
INSTALLATION AND OPERATION MANUAL FOR TECJET 52 GAS REGULATI Chapter 2. Installation
INSTALLATION AND OPERATION MANUAL FOR TECJET 52 GAS REGULATI Chapter 3. Description of Operation
INSTALLATION AND OPERATION MANUAL FOR TECJET 52 GAS REGULATI Chapter 4. Valve Sizing
INSTALLATION AND OPERATION MANUAL FOR TECJET 52 GAS REGULATI Chapter 5. Service Tool
INSTALLATION AND OPERATION MANUAL FOR TECJET 52 GAS REGULATI Chapter 7. Maintenance
INSTALLATION AND OPERATION MANUAL FOR TECJET 52 GAS REGULATI Chapter 8. Service Options
ENGINE INSTALLATION & SERVICE HANDBOOK Introduction
ENGINE INSTALLATION & SERVICE HANDBOOK Cooling System
ENGINE INSTALLATION & SERVICE HANDBOOK Exhaust System Formulas
ENGINE INSTALLATION & SERVICE HANDBOOK Exhaust System
ENGINE INSTALLATION & SERVICE HANDBOOK Heat Recovery Systems
ENGINE INSTALLATION & SERVICE HANDBOOK Fuel System